I. Product Overview

This high-voltage electrode component is precision turned from high-quality H62 brass using CNC technology, with the cylinder, double flange limiting plate, and guide positioning pin all formed in one process. Elastic slots are cut into the cylinder to form an elastic jaw structure, with a conductive bushing press-fitted inside, achieving rapid clamping and locking of the electrode core by the elastic deformation of the jaws. The brass base material has excellent conductivity, capable of stabilizing high-voltage current, and the front pin ensures precise assembly alignment. Theflange step controls the insertion depth, and it is widely used in high-voltage discharge and electrical testing equipment.

Supports various conductive materials such as brass, copper, and phosphor bronze. Cylinder dimensions, claw slot specifications, and pin shape can be customized according to customer drawings or physical samples. Both small batch trial production and long-term large-scale supply can be undertaken. Full inspection of finished product elasticity, conductivity, and dimensional accuracy.

Chapter Two: Core Highlights of Craftsmanship

1. Copper brass cylinder, CNC integrated turning, high structural strength
   Body, flange limit, guide pin integrated cutting, no welded joints, not easy to heat and deform under high-pressure working conditions, excellent overall concentricity.
2. Axial slot elastic gripper, adaptive clamping electrode
   The cylinder body is precisely slotted to form an elastic claw, which adapts to gripping different tolerance electrode cores, ensuring sufficient contact area, reducing contact resistance under high voltage, and avoiding arcs and heat generation.
3. Front-end guided needle pin + double flange limitation, precise and controllable assembly
   Conical locating pin guides electrode for smooth insertion; double flange steps serve as the limit benchmark, uniform insertion depth in mass assembly reduces manual adjustment errors.
4. Built-in crimped conductive bushes, continuous stable conduction
   Internal conductive sleeve compression assembly, increases the contact conduction area, maintains reliable contact after long-term repeated insertion and removal, suitable for high-frequency continuous working conditions.

Section 3: Optional Customizable Raw Materials

1. H62 Brass (Recommended)
   Easy-to-cut, moderate elasticity, balanced conductivity, high cost-performance ratio, the first choice for conventional high-voltage electrode components.
2. Cupronickel
   Excellent conductivity, continuous conduction under high current and high voltage conditions.
3. Phosphor bronze
   Elastic, durable, and wear-resistant; suitable for frequent disassembly and repeated gripping applications.
4. Stainless steel
   High-strength structural support, requiring only mechanical clamping and no high electrical conductivity conditions.

Four, Optional Surface Treatment Process

• Brass Original Color: Optimal electrical conductivity, general high-voltage circuit components
• Nickel Plating: Antioxidant, prevents copper from tarnishing and blackening, extends service life.
• Gold-plated / Silver-plated: Ultra-low contact resistance, precise high-frequency high-voltage detection equipment

Chapter 5: Applicable Application Scenarios

✅ EDM Electrical Discharge Machining Equipment High-voltage Conductive Electrode Clamp Assembly
✅ High-voltage test, voltage withstand detection instruments, conductive connectors
✅ High-voltage circuit conductive connector for new energy electric control module
✅ Laboratory Discharge Test Assembly Electrode Clamp
✅ Automated high-voltage testing fixture quick connection conductive accessories

Six, Core Product Advantages

1. Integrated guidance, positioning, elastic clamping, conductive multifunction, simplified equipment structure
2. Slot-type elastic clamp structure, easy to assemble and disassemble, firm gripping without easy detachment.
3. All specifications such as cylinder diameter, length, clamp quantity, and pin style support non-standard adjustments.
4. A variety of electroplating processes available, suitable for general high-voltage conduction and high-precision signal conditions
5. Single piece sample available, can be processed synchronously with the corresponding electrode core body set.

Section 7: Common Procurement FAQ Q&A

Q1: Can the number of jaw opening and slot width be modified separately?
A: Sure, the number of clamping points, slot width, and elastic reserve can all be customized according to the clamping force requirements.
Q2: For long-term continuous work under high pressure, what surface treatment is recommended?
A: Prioritize silver-plated brass treatment for lower contact resistance and reduced heat generation.
Q3: Can it be made in a topless, through-hole clamp style?
A: Support is available for production of structures with a capped pin, as well as through-hole structures at both ends.
Q4: Can we process and ship the corresponding electrode core bodies together?
A: Support, electrode components are processed synchronously with matching electrode cores to ensure clamping fit effect.