https://www.hkwujin.com
I. Product Overview
This conductive contact piece is made by high-elastic phosphor bronze strip material through continuous mold multi-process stamping and bending, with a bottom annular base equipped with positioning clips, which can securely lock in the plastic base to prevent rotation and detachment; several elastic conductive claw pieces extend upwards, relying on the material's own elasticity to clamp the contact points, achieving continuous and stable electrical conduction. The finished product is electroplated with precious metal coating, significantly reducing contact resistance while isolating air to prevent oxidation and discoloration; it maintains its elasticity after tens of thousands of insertion and extraction cycles, serving as the core conductive connection hardware for various small electronic components.
A variety of elastic base materials such as beryllium copper, stainless steel, and brass are available. The ring size, claw quantity, and bending shape can be precisely replicated according to customer drawings or physical samples in a 1:1 ratio; new product samples are verified for elasticity and conductivity, and upon meeting standards, mass production commences with full-process detection and control of elasticity, dimensions, and plating.
Chapter Two: Core Highlights of Craftsmanship
- Continuous die-casting forming, uniform batch precision
The entire structure is formed, cut, and bent in one go without segmented welding. All products have minimal elasticity and dimensional deviations, suitable for assembly with automated equipment. - Multi-claw elastic holding structure, stable contact with vibration resistance
Multiple independent claw contacts synchronize, single-point wear does not affect overall conduction; no power interruption or loose connection occurs in vehicle or equipment vibration environments. - Ring belt clip limiting base, assembled without slippage
The outer ring positioning protrusions securely lock the plastic cavity, preventing the contact parts from circumferential rotation and axial ejection, ensuring the assembly position remains firm and unchanged over long-term use. - Global polishing + electroplating treatment, excellent conductivity and rust prevention
The inner wall of the shotshell and the gap of the claw blade are fully coated, which not only ensures an extremely low contact resistance but also resists moisture and oxidation, extending the service life.
Section 3: Optional Customizable Raw Materials
- Phosphor Bronze C5191 (Recommended)
Moderately elastic, excellent conductive properties, highest cost-performance ratio, the first choice material for universal electronic contact springs. - Beryllium copper
Ultra-high elasticity, extremely fatigue-resistant, maintains shape after millions of insertion and extraction cycles, specially designed for high-end precision switches. - 304 Stainless Steel
High hardness and wear resistance, focusing on mechanical gripping and low current signal transmission scenarios. - H62 Brass
Good conductivity, easy to process, suitable for low-frequency use of common electrical accessories.
4. Optional Surface Treatment Processes
- Overall silver plating (mainstream process): Lowest contact resistance, optimal conductivity, preferred for general electrical contact parts.
- Bright Nickel Plating: Antioxidant and rustproof, moderate cost, suitable for indoor dry equipment
- Gold plating: ultra-low impedance, high-frequency weak signal precision instrument components
- Natural polishing: no anti-corrosion requirement for internal structural parts
Chapter 5: Applicable Application Scenarios
✅ Electrical appliances indicator light, internal conductive contact bracket for small power lights
✅ Light touch switch, toggle switch internal elastic conductive leaf
✅ Various temperature and humidity sensor electrode mating parts
✅ Industrial small-scale instrument, detection equipment components, conductive terminals
✅ Built-in power conduction metal spring for portable electronic devices
Six, Core Product Advantages
- Full set molds independently developed, ring size, claw style, and height can be modified as required.
- Elastic holding + buckle fixed integrated design, stable conductivity, not easy to loosen or shift.
- Multi-material and multi-coating options available, suitable for high current conduction and weak signal transmission requirements
- Phosphor bronze base material is fatigue-resistant and durable, withstanding repeated insertion and removal without easy failure.
- Support for small batch R&D prototyping, ample capacity for mass stamping, and stable delivery time.
Chapter 7: Common Procurement FAQs Q&A
Q1: Can the clamping force of the elastic claw blade be adjusted to be larger or smaller?
A: Yes, precise control over the clamping elasticity can be achieved by adjusting the claw blade thickness, bending angle, and material hardness.
Q2: What coating is recommended for long-term weak signal transmission?
A: Prefer local gold plating process for stable contact resistance, preventing oxidation from affecting signal accuracy.
Q3: Can the number and length of the grippers be modified?
A: Fully support, can be die-casting for 2-jaw, 3-jaw, and multi-jaw non-standard structures.
Q4: How to prevent rust in a humid environment?
A: Silver plating with a thickened layer on phosphor bronze substrate, which can meet the regular salt spray corrosion prevention requirements.